1. ‌Lubrication Management‌

• ‌Targeted Lubrication‌:
  • Apply ‌lithium-based grease‌ to high-speed bearings (e.g., spindle bearings) every 8 hours, while low-speed components (e.g., roller shafts) require high-viscosity oil to minimize metal-to-metal friction15.
  • Use ‌oil-mist lubrication systems‌ for precision components (e.g., gearboxes) to ensure continuous oil film coverage2.
• ‌Sealing Protection‌:
  • Apply ‌thread-locking adhesive‌ to fasteners and ‌flat-surface sealants‌ to flange joints to prevent vibration-induced loosening and leakage2.

2. ‌Cleaning Protocols‌

• ‌Daily Cleaning‌:
  • Remove fiber residues from needles, rollers, and grooves using soft brushes or compressed air after each shift to avoid abrasive wear45.
• ‌Deep Cleaning‌:
  • Disassemble protective covers weekly to clean motor vents and prevent dust-induced overheating5.
  • Clean oil-water separators monthly to maintain hydraulic/pneumatic system efficiency45.

3. ‌Periodic Inspection & Replacement‌

• ‌Wear Monitoring‌:
  • Measure chain elongation with a chain gauge; replace chains if stretched beyond 3% of original length26.
  • Use infrared thermometers to monitor bearing temperatures, with immediate shutdown if exceeding 70°C56.
• ‌Replacement Guidelines‌:
  • Replace rubber components (e.g., aprons, cots) every 6 months due to aging and elasticity loss56.
  • Overhaul core metal parts (e.g., spindles, cylinders) every 8,000–10,000 operating hours to restore precision6.

4. ‌Environmental & Operational Controls‌

• ‌Workshop Conditions‌:
  • Maintain humidity ≤65% and temperature 15–30°C to prevent corrosion and rubber degradation45.
  • Install air filtration systems to reduce dust contamination in sensors and control units4.
• ‌Operational Discipline‌:
  • Use specialized tools (e.g., needle rollers) instead of bare hands to clean moving parts, reducing injury risks56.
  • Follow startup/shutdown checklists (e.g., confirming emergency stop buttons are reset) to avoid malfunctions5.